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| 원래 장소 | 상하이 |
| 브랜드 이름 | LWT |
| 인증 | ISO9001,CE |
With the rise of ready-to-eat soups and prepared meals, meatball soup cans have become a popular market category due to their authentic texture and rich nutrition. However, many manufacturers face common challenges during production: meatball breakage affecting appearance, inaccurate broth filling leading to net content disputes, and excessive manual contact causing unstable shelf life.
Targeting the solid-liquid mix, particle-containing, high-temperature sterilization characteristics of meatball soup cans, we provide a complete turnkey solution from filling to finished product warehousing. We focus on core sections and can seamlessly integrate with your existing pre-treatment equipment, helping you quickly build a stable and efficient automated production line.
A complete meatball soup canning line requires every step to operate seamlessly. We divide the line into four main sections and focus on the integration and delivery of the last three core sections:
| Section | Process Content |
|---|---|
| Pre-Treatment Section | Meat grinding, mixing, forming, cooking, broth preparation |
| Filling & Sealing Section | Meatball quantitative feeding, precise broth filling, can sealing/capping |
| Sterilization & Cooling Section | High-temperature high-pressure sterilization, spray cooling, drying |
| Post-Packaging Section | Inspection, coding, case packing, carton sealing, palletizing |
Our Commitment: From the filler to the palletizer, the entire line is uniformly designed, debugged, and delivered. No more embarrassing situations of "misalignment or mismatched speeds" caused by equipment from different suppliers.
This is the "heart" of the meatball soup canning line. Specifically optimized for the pain points of fragile meatballs and splashing broth:
Gentle Feeding System: Meatballs are automatically aligned and counted. Utilizes specialized hoppers and buffer structures to ensure meatballs remain intact, with a breakage rate of <1%.
High-Precision Filling: Servo-driven, volumetric or flow meter filling. Broth filling accuracy is controlled within ±0.5-1%, reducing waste from underfilling or overfilling.
Drip-Free Design: Filling nozzles feature anti-drip devices to keep can rims clean, ensuring a high-quality seal.
Quick Changeover: Compatible with both tinplate cans and glass jars, supporting one-key adjustment for different can sizes and meatball diameters.
Sealing is the "lifeline" of canned food; a poor seal renders everything useless.
Tinplate Cans: Utilizes double seam seaming technology. The seam structure is tight, with thickness, tightness, and other parameters meeting national standards, ensuring long-term storage without leaks.
Glass Jars: Employs vacuum capping technology with preset vacuum levels, effectively reducing residual oxygen inside the jar and extending the soup's shelf life.
Intelligent Synchronization: Automatically matches the filler's speed. Features include no-cap/no-cover detection and automatic fault alarm systems, preventing jams and tip-overs.
Meatball soup cans are low-acid foods requiring commercial sterility.
Precise Sterilization Process: PLC fully automatic control of temperature, pressure, and time. Features optimized counter-pressure control programs for glass jars to prevent lid displacement or breakage.
Uniform, No Dead Angles: Utilizes hot water spray/immersion methods to ensure every can in the retort is heated evenly, preventing meatballs from becoming tough or undercooked.
Integrated Cooling & Drying: Enters the cooling section immediately after sterilization for rapid cooling to room temperature, then passes through a dryer to remove surface moisture, preventing rust and preparing cans directly for packaging.
Cans exiting the retort automatically enter the post-packaging stage via the conveying system:
Automatic Can Alignment/Inspection: Cans are aligned neatly; damaged cans or those with poor seals are rejected.
Automatic Case Packing & Palletizing: Based on your carton specifications, the system automatically erects boxes, packs cans, seals cartons, and palletizes them. Significantly reduces manual handling and improves warehouse utilization.
| Parameter | Range/Specification |
|---|---|
| Production Capacity | 2000-10000 cans/hour (customizable) |
| Applicable Containers | Tinplate Cans: 202#-912#; Glass Jars: 30-500ml |
| Meatball Size | Diameter 8-30mm (adjustable) |
| Filling Accuracy | Broth ±0.5-1% |
| Sealing Method | Double Seaming / Vacuum Capping |
| Sterilization Temp. | Up to 145°C (programmable) |
| Main Material | Food-Grade 304 Stainless Steel |
| Control System | PLC with Touch Screen |
Focused Expertise, Deep Optimization: Specializing in the four core sections of filling, sealing, sterilization, and packaging ensures mature technology and stable operation.
Flexible Compatibility, Multi-Use: One production line handles both tinplate cans and glass jars. It can produce meatball soup as well as other solid-liquid mix products (e.g., quail eggs in syrup, seasoning pouches). Higher ROI.
Turnkey Solution, Worry-Free: We manage everything from equipment installation and debugging to operator training. You provide the factory and raw materials; we deliver a production line ready to run.
Hygienic Standards, Export Ready: Constructed from 304 stainless steel. Easy to clean with no dead angles.
Building a New Factory: Need to establish a high-standard, standardized meatball soup canning line from scratch.
Upgrading an Old Line: Current manual lines are inefficient, and labor is hard to find; seeking automation to reduce labor costs.
Upgrading Products: Transitioning from simple flexible packaging to high-end canned goods, requiring reliable post-packaging equipment.
Whether you are building a new line or upgrading an existing one, we provide technical consultation and solution design.
